3D FABRI GEAR 220 II

Product: Laser

Automatic and continuous 3D laser cutting of long structural materials High-precision cutting of complex features.

To meet demands for faster cutting speed and ability to cut larger diameters, the FABRI GEAR Mk II has been developed, utilizing our extensive experience. The FABRI GEAR 220 Mk II features increased speed, and the FABRI GEAR 400 Mk II has a larger workpiece diameter capacity.

  • Reduced running cost, thanks to the new laser oscillator.
  • Ergonomic design for outstanding ease of operation.
  • Designed with environmental considerations.
  • Unsurpassed 3D laser cutting of long round / square / rectangular pipe, as well as H, I and L beams.
  • Just load long material in the loading station, and 3D cutting is performed automatically as well as transfer of finished parts to the unloading station.
  • Complete all cutting processes from 3D cutting to tapping in just one machine when equipped with the optional tapping unit.

Machine Specifications

2.5 kW Laser Values
Model characteristics Workpiece loading length (m) 6/8/12/15
Workpiece unloading length (m) 3/6/8/12/15
Type Hybrid type
Maximum machining dimensions Round pipe Ф20 to Ф 220
Square pipe 20 x 20 to 152.4 x 152.4
Channel type L-steel 20 x 20 to 152.4 x 152.4
H-steel / L-steel 20 x 20 to 152.4 x 152.4
Min. length of remaining material Reclamping 0 mm
Chopping off 325 mm
Height of chuck center (mm) 950 mm
Axis Travel V-axis 2,315 mm
Y-axis 985 mm
Z-axis 370 mm
A-axis +/- 99999.999 deg
B-axis +/- 135 deg
C-axis +/- 99999.999 deg
Rapid traverse X/U/V-axis 100 mm
Y-axis 36 mm
Z-axis 30 mm
A-axis 9,600 °/min
B-axis 9,600 °/min
C-axis 20,000 °/min
Machine Specification Axis Drive System AC servomotor, digital servomechanism X/U/V-axis: Rack & pinion Y/Z-axis: Ball screw
Positioning accuracy (mm) X/U/V-axis: +/- 0.05/500 Y/Z-axis: +/- 0.01/500
Repeatability X/U/V-axis: +/- 0.01 mm Y/Z-axis: +/- 0.01 mm A/B-axis: +/- 0.01 deg
Cutting head With lens of focal distance: 7.5‘’
Profiling unit Non-contact type
Lighting Unit LED lamp
Oscillation Indicator Yellow signal lamp (laser high voltage ON) Red signal lamp (shutter open)
Assist gas switching Number of available gas types: 3 Set pressure: 0.02 to 2.5 MPa
Assist gas switching Supply pressure: 0.78 MPa (Oxygen), 0.83 MPa (air) 3.0 MPa (3rd/4th assist gas)
Assist gas pressure NC function control Assist gas pressure can be programmed directly Max. setting: 2.5 MPa
Mass (kg) 26,700 kg
Laser output adaptive control Laser output can be adapted to the actual feed
Noise Level (dBA) Maximum 80
Workpiece loading length (m) 8m
Workpiece unloading length (m) 8m
AXIS TRAVEL : X-axis (loading) 8,955m
AXIS TRAVEL : U-axis (unloading) 8,779m
Laser Resonator Specifications Laser type CO2 gas laser
Wave length 10.6 μm
Oscillation mode, configuration High-speed axial flow type of the DC discharge excitation scheme - Integrated oscillator and power
Continuous rated output 3 kW
Output range 125 to 2500 W
Pulse mode Normal pulse (NP)
Pulse frequency Pulse duty 1 Hz to less than 1 kHz - 0 to 100% 1 kHz to 2 kHz - 20 to 100%
Beam mode Main component - TEM00
Output stability ±2.0%/8 h
Laser gas Mixed gas of He, N2, and CO2
Mixture rate of laser gases N2 : CO2 : He = 23.4% : 1.7% : 74.9%
Gas consumption amount 10 L/h (during continuous operation)
Beam shutter Built-in mechanical shutter
Chiller System Reservoir 270 L
Circuit cooled Mirrors, Laser
Control Specifications Name MAZAK FX (30i-L5)
CPU 64 bit
Input method MDI key input or USB
Monitor 15" color LCD
Control method Semi-closed loop
Memory Capacity 2MB
Program Storage Capacity 1000 programs
Programming method EIA/ISO method
Program number 4 digits each
Number of controlled Axes (14-axis control) 14-axis control
Number of controlled Axes (18-axis control) 18-axis control
Minimum setting unit 0.001 mm
Servo System Digital
Position detector Encoder
Input Interface USB

4.0 kW Laser Values
Model characteristics Workpiece loading length (m) 6/8/12/15
Workpiece unloading length (m) 3/6/8/12/15
Type Hybrid type
Maximum machining dimensions Round pipe Ф20 to Ф 220
Square pipe 20 x 20 to 152.4 x 152.4
Channel type L-steel 20 x 20 to 152.4 x 152.4
H-steel / L-steel 20 x 20 to 152.4 x 152.4
Min. length of remaining material Reclamping 0 mm
Chopping off 325 mm
Height of chuck center (mm) 950 mm
Axis Travel V-axis 2,315 mm
Y-axis 985 mm
Z-axis 370 mm
A-axis +/- 99999.999 deg
B-axis +/- 135 deg
C-axis +/- 99999.999 deg
Rapid traverse X/U/V-axis 100 mm
Y-axis 36 mm
Z-axis 30 mm
A-axis 9,600 °/min
B-axis 9,600 °/min
C-axis 20,000 °/min
Machine Specification Axis Drive System AC servomotor, digital servomechanism X/U/V-axis: Rack & pinion Y/Z-axis: Ball screw
Positioning accuracy (mm) X/U/V-axis: +/- 0.05/500 Y/Z-axis: +/- 0.01/500
Repeatability X/U/V-axis: +/- 0.01 mm Y/Z-axis: +/- 0.01 mm A/B-axis: +/- 0.01 deg
Cutting head With lens of focal distance: 7.5‘’
Profiling unit Non-contact type
Lighting Unit LED lamp
Oscillation Indicator Yellow signal lamp (laser high voltage ON) Red signal lamp (shutter open)
Assist gas switching Number of available gas types: 3 Set pressure: 0.02 to 2.5 MPa
Assist gas switching Supply pressure: 0.78 MPa (Oxygen), 0.83 MPa (air) 3.0 MPa (3rd/4th assist gas)
Assist gas pressure NC function control Assist gas pressure can be programmed directly Max. setting: 2.5 MPa
Mass (kg) 27,000 kg
Laser output adaptive control Laser output can be adapted to the actual feed
Noise Level (dBA) Maximum 80
Workpiece loading length (m) 8m
Workpiece unloading length (m) 8m
AXIS TRAVEL : X-axis (loading) 8,955m
AXIS TRAVEL : U-axis (unloading) 8,779m
Laser Resonator Specifications Laser type CO2 gas laser
Wave length 10.6 μm
Oscillation mode, configuration High-speed axial flow type of the DC discharge excitation scheme - Integrated oscillator and power
Continuous rated output 4 kW
Output range 200 to 4000 W
Pulse mode Normal pulse (NP)
Pulse frequency Pulse duty 1 Hz to less than 1 kHz - 0 to 100% 1 kHz to 2 kHz - 20 to 100%
Beam mode Main component - TEM00
Output stability ±2.0%/8 h
Laser gas Mixed gas of He, N2, and CO2
Mixture rate of laser gases N2 : CO2 : He = 23.4% : 1.7% : 74.9%
Gas consumption amount 15 L/h (during continuous operation
Beam shutter Built-in mechanical shutter
Chiller System Reservoir 270 L
Circuit cooled Mirrors, Laser
Control Specifications Name MAZAK FX (30i-L5)
CPU 64 bit
Input method MDI key input or USB
Monitor 15" color LCD
Control method Semi-closed loop
Memory Capacity 2MB
Program Storage Capacity 1000 programs
Programming method EIA/ISO method
Program number 4 digits each
Number of controlled Axes (14-axis control) 14-axis control
Number of controlled Axes (18-axis control) 18-axis control
Minimum setting unit 0.001 mm
Servo System Digital
Position detector Encoder
Input Interface USB