3D FABRI GEAR 400 III

Product: Laser
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Automatic 3D laser cutting solution specifically designed for long, heavy tube and profile work. It is often used in the construction industry to create building structures, heating and ventilation systems, and cranes.

  • 3D cutting torch with tilting head
  • Cutting wide variety of tubes –round, square, rectangular. As well as H, I and L shapes
  • Optional chain conveyor for easy loading of larger quantities of material for continuous operation
  • High productivity tapping unit –optional equipment. 
  • In the “DONE IN ONE” concept, a single machine covers all processes from material supply to a finished part
  • The 4 Chucks System design can clamp a variety of material shapes without needing to change jaws, therefore reducing machine set-up time
     

Machine Specifications

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2.5 kW Laser Values
Model characteristics Workpiece loading length (m) 8m
Workpiece unloading length (m) 8m
Type Hybrid type
Maximum machining dimensions Round pipe Ф20 to Ф 406.4
Square pipe 20 x 20 to 300 x 300
Channel type L-steel 20 x 20 to 254 x 254
H-steel / L-steel 20 x 20 to 300 x 300
Min. length of remaining material Reclamping 0 mm
Chopping off 355 mm
Height of chuck center (mm) 1,100 mm
Axis Travel X-axis 8790
U-axis 9300
V-axis 2,515 mm
Y-axis 1,270 mm
Z-axis 370 mm
A-axis +/- 99999.999
B-axis +/- 135
C-axis +/- 99999.999
Rapid traverse X/U/V-axis 30 mm
Y-axis 24 mm
Z-axis 24 mm
A-axis 9,600 °/min
B-axis 9,600 °/min
C-axis 6,000 °/min
Machine Specification Axis Drive System AC servomotor, digital servomechanism X/U/V-axis: Rack & pinion Y/Z:-axis: Ball screw
Positioning accuracy (mm) (X,U, V axis: +/- 0.05/500) (Y,Z axis: +/- 0.01/500)
Repeatability +/- 0.1mm
Cutting head With lens of focal distance 7.5’’
Profiling unit Non-contact type
Lighting Unit LED lamp
Assist gas switching Number of available gas types: 3 Set pressure: 0.03 to 2.5 MPa
Assist gas switching Supply pressure: 0.78 MPa (Oxygen), 0.83 MPa (air) 2.5 - 3.0 MPa (3rd/4th assist gas)
Assist gas pressure NC function control Assist gas pressure can be programmed directly. Max. setting: 2.5 MPa.
Mass (kg) 35,000 kg
Laser output adaptive control Laser output can be adapted to the actual feed
Noise Level (dBA) Less than 80
Laser Resonator Specifications Laser type CO2 gas laser
Wave length 10.6 μm
Oscillation mode, configuration High-speed axial flow type of the DC discharge excitation scheme - Integrated oscillator and power
Continuous rated output 3 kW
Output range 125 to 2500 W
Pulse mode Normal pulse (NP)
Pulse frequency Pulse duty 1 Hz to less than 1 kHz - 0 to 100% 1 kHz to 2 kHz - 20 to 100%
Beam mode Main component - TEM00
Output stability ±2.0%/8 h
Laser gas Mixed gas of He, N2, and CO2
Mixture rate of laser gases N2 : CO2 : He = 23.4% : 1.7% : 74.9%
Gas consumption amount 10 L/h (during continuous operation)
Beam shutter Built-in mechanical shutter
Control Specifications Name MAZAK FX (30i-L5)
CPU 64 bit
Input method MDI key input or USB
Monitor 15" color LCD
Control method Semi-closed loop
Memory Capacity 2MB
Program Storage Capacity 1000 programs
Programming method EIA/ISO method
Program number 4 digit number for program identification
Number of controlled Axes (14-axis control) 14-axis control
Number of controlled Axes (18-axis control) 18-axis control
Minimum setting unit 0.001 mm
Servo System Digital servo system
Position detector Encoder
Input Interface USB

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4.0 kW Laser Values
Maximum machining dimensions Round pipe Ф20 to Ф 406.4
Square pipe 20 x 20 to 300 x 300
Channel type L-steel 20 x 20 to 254 x 254
H-steel / L-steel 20 x 20 to 300 x 300
Min. length of remaining material Reclamping 0 mm
Chopping off 355 mm
Height of chuck center (mm) 1,100 mm
Axis Travel X-axis 8790
U-axis 9300
V-axis 2,515 mm
Y-axis 1,270 mm
Z-axis 370 mm
A-axis +/- 99999.999
B-axis +/- 135
C-axis +/- 99999.999
Rapid traverse X/U/V-axis 30 m/min
Y-axis 24 m/min
Z-axis 24 m/min
A-axis 9,600 °/min
B-axis 9,600 °/min
C-axis 6,000 °/min
Machine Specification Axis Drive System AC servomotor, digital servomechanism X/U/V-axis: Rack & pinion Y/Z:-axis: Ball screw
Cutting head With lens of focal distance 7.5’’
Profiling unit Non-contact type
Lighting Unit LED lamp
Assist gas pressure NC function control Assist gas pressure can be programmed directly. Max. setting: 2.5 MPa.
Mass (kg) 35,000 kg
Laser output adaptive control Laser output can be adapted to the actual feed
Noise Level (dBA) Less than 80
Workpiece loading length (m) 8m
Workpiece unloading length (m) 8m
Laser Resonator Specifications Laser type CO2 gas laser
Wave length 10.6 μm
Oscillation mode, configuration High-speed axial flow type of the DC discharge excitation scheme - Integrated oscillator and power
Continuous rated output 4 kW
Output range 200 to 4000 W
Pulse mode Normal pulse (NP)
Pulse frequency Pulse duty 1 Hz to less than 1 kHz - 0 to 100% 1 kHz to 2 kHz - 20 to 100%
Beam mode Main component - TEM00
Output stability ±2.0%/8 h
Laser gas Mixed gas of He, N2, and CO2
Gas consumption amount 10 L/h (during continuous operation)
Beam shutter Built-in mechanical shutter
Chiller System Reservoir 270 L
Circuit cooled Mirrors, Laser
Control Specifications Name MAZAK FX (30i-L5)
CPU 64 bit
Input method MDI key input or USB
Monitor 15" color LCD
Control method Semi-closed loop
Memory Capacity 2MB
Program Storage Capacity 1000 programs
Programming method EIA/ISO method
Program number 4 digit number for program identification
Servo System Digital servo system
Position detector Encoder
Input Interface USB