INTEGREX i-250H ST

Product: Integrex

Next generation multi-tasking machines

 
  • Thanks to flat design of the front, the INTEGREX i-H series considerably improves peripheral equipment accessibility such as a robot and raw material stocker.
  • Wide variety of turning and milling spindle specifications available
  • New MAZATROL SmoothAi CNC system
 

Lower Turret

Thanks to balance cutting with the milling spindle and lower turret (simultaneous machining with two tools), productivity can be increased.

Lower turret standard specifications

12 position drum turret for expanded machining

Turret type : 12 position drum turret
Number of tools : 12 tools
Tool size : Turning tool □ 20 mm
: Boring Bar Φ32 mm                   
 

Lower turret with rotary tools < option >

The lower turret is optionally available with rotary tools.
Milling can be performed simultaneously by the upper and lower turrets for improved productivity.

Number of tools : 12 tools
(Max. 12 rotary tools)
Max. milling spindle speed : 10000 min-1
Milling spindle power(10%ED) : AC 5.5 kW (7.5HP)
Max. torque(10%ED) : 30 N・m  (3.0kgf・m)
Tool size : Drill Φ16 mm
: Tap M16

 

Automation

Bar feeder

Bar feeders can be used by the INTEGREX i-H series.
A bar feed interface is available for most of the widely used systems. Optional bar feeder scheduling for high-mix, small lot size production and set production is available.

INTEGREX i-450H ST shown

 

TA (TURN ASSIST)

The TURN ASSIST robot system does not require complicated robot teaching.
Thanks to the setup software, loading of workpieces on the stocker and robot movement are efficiently performed.

INTEGREX i-450H ST shown

 

Gantry Loader system

Gantry Loader(GL) features a compact design, lowering machine height.
Its unique design also reduces loading / unloading time.
The part conveyor can be installed on either left or right sides of the machine and can be integrated with multiple machines.

INTEGREX i-200H ST shown

 

Mazak AUTO FLEX CELL

The robot system can perform high-mix, low-volume production by a floor mounted robot.

INTEGREX i-450H ST shown

 

Next generation MAZATROL Smooth CNC system

 

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Machine Specifications

1500 mm Bed (Universal) Values
CAPACITY Chuck size main spindle 8 "
Chuck size secondary spindle 8 "
Maximum machining diameter (upper turret) 670 mm
Maximum machining diameter (lower turret) 420 mm
Bar work capability main spindle (dependent on chuck system) 65 mm
Bar work capability secondary spindle 65 mm
MAIN SPINDLE Rotating speed maximum 5,000 min-¹
Motor output (40% ED rating) 22.0 kW
SECONDARY SPINDLE Rotating speed maximum 5,000 min-¹
Motor output (40% ED rating) 18.5 kW
MILLING HEAD Milling spindle speed maximum 12,000 min-¹
LOWER TURRET Number of tools mounted 12
FEED AXES Movement stroke X 695 mm
Movement stroke Z 1,585 mm
Movement stroke Y 300 mm
Movement stroke B 240° (-30° ~ +210°)
Movement stroke X2 220 mm
Movement stroke Z2 1,539 mm
Movement stroke W 1,539 mm
AUTO TOOL CHANGER & MAGAZINE Tool storage per magazine 38