FG-220 DDL
3D Direct Diode Laser Processing Machine for Long Tube and Structual Material
| Max. material length for loading | ： 8150 mm(320.87") (option : 6250 mm(246.06"), 12350 mm(486.22")) |
| Max. material length for unloading | ： 8000 mm(314.96") (option : 6100 mm(240.16"), 12200 mm(480.31")) |
| Max. material diameter |
： round pipe Φ220mm,(Φ8.66") |
- Just load the material in the loading station, and material handling, 3D laser cutting and unloading of finished workpieces are all performed automatically.
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Complete all cutting processes from 3D cutting to tapping in just one machine when equipped with the optional tapping unit [Max. M12 (1/2 UNC and UNF)]
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The Direct Diode Laser has a shorter wavelength than a CO2 laser for high speed cutting of mild steel with nitrogen assist gas. The FG-220 DDL improves pproductivity of cutting this to mid thickness pipe and other structural material.
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With Auto centering and clamping of material function, FG-220 DDL automatically centers and clamps different material shapes, such as round, square and rectangular
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When automatic operation is stopped due to an interruption created by cutting failure, the Quick Program Restart Function registers the position in its memory and can restart the machine from the point where it stopped
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Convenient operation of FG-220 DDL from making CNC program to cutting
Machine Specifications
| 4.0 kW Laser | Values | |
|---|---|---|
| Maximum machining dimensions | Round pipe | Ф20 to Ф 220 |
| Square pipe | 20 x 20 to 152.4 x 152.4 | |
| Channel type L-steel | 20 x 20 to 152.4 x 152.4 | |
| H-steel / L-steel | 20 x 20 to 152.4 x 152.4 | |
| Min. length of remaining material | Reclamping | 0 |
| Chopping off | 325 mm | |
| Height of chuck center (mm) | 950 mm | |
| Axis Travel | V-axis | 2,315 mm |
| Y-axis | 985 mm | |
| Z-axis | 400 mm | |
| A-axis | +/- 99999.999 deg | |
| B-axis | +-135 deg | |
| C-axis | +-99999.999deg | |
| Rapid traverse | X/U/V-axis | 100 m/min |
| Y-axis | 36 m/min | |
| Z-axis | 30 m/min | |
| A-axis | 9,600 °/min | |
| B-axis | 9,600 °/min | |
| C-axis | 20,000 °/min | |
| Machine Specification | Axis Drive System | X/U/V Rack&Pinion, Y/Z Ball screw drive |
| Positioning accuracy (mm) | +-0.05/500mm | |
| Repeatability | +-0.01/500mm | |
| Cutting head | M10 type DDL torch | |
| Profiling unit | Non-contact tyoke | |
| Lighting Unit | LED | |
| Oscillation Indicator | Yellow(ready for laser oscillation), Red(laser beam emitting) | |
| Assist gas pressure NC function control | Assist gas to be programmed directly Max. setting 2.5Mpa | |
| Noise Level (dBA) | Max.80dBA | |
| AXIS TRAVEL : X-axis (loading) | 7155mm(6m)/9055mm(8m)/13255mm(12m) | |
| AXIS TRAVEL : U-axis (unloading) | 3989mm(3m)/7089mm(6m)/8989mm(8m)/13189mm(12m) | |
| Laser Resonator Specifications | Laser type | Direct diode laser |
| Wave length | 975nm | |
| Continuous rated output | 4 kW | |
| Output range | 500 to 4000W | |
| Pulse mode | frequency,duty | |
| Output stability | +-2.0% | |
| Laser gas | 3 (Oxygen, air, assist gas) | |
| Control Specifications | Name | Mazak FX(30i-L5) |
| CPU | 64 bit | |
| Input method | MDI key input, or data input vis USB | |
| Monitor | 15" color LCD | |
| Control method | Semi-closed loop | |
| Memory Capacity | 8MB | |
| Program Storage Capacity | 1000 programs | |
| Programming method | EIA/IOS method | |
| Program number | 4 digit number of program identification | |
| Number of controlled Axes (14-axis control) | X,Y,Z,A,B,C1,C2,C3,C4,U,V,Z2,A2,W | |
| Number of controlled Axes (18-axis control) | X,Y,Z,A,A2,U,V,W,B,B2,X,Y,Z,A,U,V,W,B | |
| Minimum setting unit | 0.001mm | |
| Servo System | Digital | |
| Position detector | Encoder | |
| Input Interface | USB | |